Fujikura 45S Splicer

Clad Alignment Fusion Splicer

The 45S cladding alignment fusion splicer is changing the way people splice fibre in small to mid-fibre count applications. This Fujikura splicer debuts a landmark improvement to the fusion splicing process with the ability to prepare and load both fibres simultaneously. The hand-held fibre coating stripper, the SS-05, is capable of stripping two 250 μm coated fibres in the same pass, along with the CT-16A cleaver adapter plate which can likewise accommodate two bare fibres for cleaving. After preparation, the 45S patented sheath clamps enable loading both fibres simultaneously into the splicer with one fibre in each hand. The user can press down on the sheath clamp base to close it while positioning the fibre in the v-grooves. This enables one-handed operation.

Furthermore, the 45S sheath clamps are mechanically linked to the wind protector, so after splicing is finished, opening the wind protector also opens both sheath clamps for quick sleeve positioning and transfer to the tube heater. The 45S tube heater shrinks sleeves much faster than its predecessor with a nominal ~20 second heat time for 60 mm sleeves down from ~26 seconds. The simultaneous fibre preparation capability, automated sheath clamp opening, and a faster tube heater, combine to lower the overall fusion splicing cycle time by ~30% or more.

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Item Specification
Fibre alignment method Active clad alignment
Fibre count can be spliced Single fibre
Applicable fibre
Fibre type
Single mode optical fibre
Multi mode optical fibre
Cladding dia. Approx. 125μm
Applicable coating
Sheath clamp
Coating dia.: Max. 3,000μm
Cleave length: 5 to 16mm *1
Fibre splice performance
Splice loss *2
ITU-T G.652: Avg. 0.03dB
ITU-T G.651: Avg. 0.01dB
ITU-T G.653: Avg. 0.05dB
ITU-T G.655: Avg. 0.05dB
ITU-T G.657: Avg. 0.03dB
Splice time *3 SM FAST mode: Avg. 6 to 8sec.
Sleeve dia. Max. 6.0mm before shrinking
Applicable
protection sleeve
Sleeve type Heat shrinkable sleeve
Sleeve length Max. 66mm
Sleeve dia. Max. 6.0mm before shrinking
Sleeve heat performance
Heat time *4
60mm slim mode: Avg. 21 to 23sec.
60mm mode: Avg. 16 to 18sec.
Fibre tensile test force Approx. 2.0N
Electrode life *5 Approx. 6,000 splices
Physical description
Dimensions W Approx. 131mm without projection
Dimensions D Approx. 123mm without projection
Dimensions H Approx. 121mm without projection
Weight Approx. 1.4kg including battery
Environmental condition
Temperature Operate: -10 to 50 °C / Storage: -40 to 80 °C
Humidity Operate: 0 to 95%RH non-condensing / Storage: 0 to 95%RH non-condensing
Altitude Max. 5,000m
AC adaptor Input AC100 to 240V, 50/60Hz, Max. 1A
Battery pack
Type Rechargeable Lithium Ion
Output Approx. DC14.4V / 3,190mAh
Capacity *⁶ 60mm mode: Approx. 200 splice and heat cycles
Slim mode: Approx. 230 splice and heat cycles
Temperature Recharge: 0 to 40 °C / Long Term Storage: -20 to 30 °C
Battery life *⁷ Approx. 500 recharge cycles
Display
LCD monitor TFT 4.95 inches with touch screen
Magnification Approx. 132 to 300x
Illumination V-grooves LED lamp
Interface
PC USB 2.0 Mini B type
External LED Lamp USB2.0 A type Approx. DC5V, 500mA
Wireless*8 Bluetooth 5.2
Data storage
Splice mode 100 splice modes
Heat mode 30 heat modes
Splice result 20,000 splices
Splice image 100 images
Other Features
Screw hole for tripod 1/4-20UNC
Automatic Functions
Fusion control
Blade management and control
Reference guide PDF file stored in splicer
Sheath clamp
Open with/without Wind Protector
Close with fibre setting
Easy sleeve positioning clamp
Electrode Replaceable without tool
Notes
*1 Cleave length range depending on fibre type 5 to 16mm: 125μm cladding dia. and 250μm coating dia. 10 to 16mm : 125μm cladding dia. and 400 or 900μm coating dia.
*2 Measured with a cut-back method relevant to ITU-T and IEC standard after splicing Fujikura identical fibres. The average splice loss changes depending on the environmental condition and fibre characteristics.
*3 Measured at room temperature. The definition of splice time is from the fibre image appeared in LCD monitor to the estimated loss displayed. The average splice time changes depending on the environmental conditions, fibre type, and fibre characteristics.
*4 Measured at room temperature with the AC adapter. The heat time is defined from the start beep sound to the finish beep sound. The average heat time changes depending on the environmental conditions, sleeve type and battery pack condition. In addition, since the heating operation is constantly optimised, the average heating time changes depending on the usage conditions of the fusion splicer.
*5 The electrode life changes depending on the environmental conditions, fibre type and splice modes.
*6 Test condition
(1) Splice and heat time:1 minute cycle
(2) Using the splicer power save settings, subject to our testing condition.
(3) Using a not degraded battery
(4) At room temperature
The battery capacity changes when testing with a different conditions from the above.
*7 The battery capacity decreases to a half after approx. 500 discharge and recharge cycles, The battery life is shortened further when using outside of the storage temperature range, operating temperature range, if completelydischarged by storing for a long time without recharging.
*8 Bluetooth® mark and logos are the registered trademarks of Bluetooth SIG, Inc

Simultaneous fibre preparation: Fibre preparation, stripping, cleaving, and setting in the splicer usually needs repeating separately for both left and right-side fibres. The 45S process does away with that and enables simultaneous fibre preparation thanks to the new SS05 double fibre stripper, the new AD-16A fibre adapter for the CT50 cleaver and the clever set plate mechanism of the 45S itself.

Simultaneous fibre stripping: The SS05 fibre stripper is equipped with four blades: 1 for 2mm/3mm, 2 for 900μm, 34 for 250μm fibres. Using blades 3 & 4 allows simultaneous stripping of 250μm fibres.

Simultaneous fibre cleaving: The new AD-16A fibre adapter for the CT50 cleaver is equipped with two grooves. Placing one fibre in each groove provides simultaneous cleaving.

Simultaneous fibre setting: Previous fusion splicers required two-handed operation to close fibre clamp and hold the fibre. Thanks to a new clamp mechanism, the 45S close with fiber setting and provides one-handed fibre setting and simultaneous fibre setting.